Custom Injection Tooling for Musical Instrument Headphone Components

• Customization: Available
• Warranty: 2 Years
• Shaping Mode: Injection Mould
• Model NO.: 01-MI-001
• Surface Finish Process: Polishing
• Mould Cavity: Multi Cavity
• Plastic Material: PP ABS POM PC
• Process Combination Type: Grinding Milling, Lathe CNC EDM Wire-Cut Polishing
• Application: Musical Instrument
• Runner: Hot Runner
• Design Software: UG
• Installation: Fixed
• Certification: TS16949, ISO
• Standard: Meusburger
• Customized: Customized
• After-sales Service: Offer Spare Components for Wearable Parts
• Engineering Team: 70
• Injection Machine Size (Ton): 280
• Tooling Lead Time(T1): 4 Weeks
• Gate Type: Direct Feed on Part
• Transport Package: Plywood Box
• Specification: mold size: 1000mm *980mm *1100mm
• Trademark: Hightech
• Origin: Shenzhen, China
• HS Code: 8480710090
• Production Capacity: 1 Million

Product Description

Plastic Moulds Apply to: Musical Instruments/ Headphone Plastic parts

### 1. **Headband**
   - **Material**: **ABS (Acrylonitrile Butadiene Styrene)**, **PC (Polycarbonate)**, or **Nylon (Polyamide)**.

### 2. **Ear Cups/Casings**
   - **Material**: **ABS**, **PC**, or **PP (Polypropylene)**.
 
### 3. **Speaker Grills**
   - **Material**: **ABS**, **PC**, or **Metal (often perforated aluminum or steel) for high-end models**.
  
### 4. **Ear Pad Support Frame**
   - **Material**: **ABS** or **TPU (Thermoplastic Polyurethane)**.
 
### 5. **Adjustable Slider (Height Adjustment)**
   - **Material**: **PC**, **POM (Polyoxymethylene)**, or **Nylon**.
  
### 6. **Hinges/Folding Mechanism (if applicable)**
   - **Material**: **POM**, **Nylon**, or **PC**.
  
### 7. **Cable Jacket (for wired headphones)**
   - **Material**: **PVC (Polyvinyl Chloride)** or **TPE (Thermoplastic Elastomer)**.

### 8. **Control Housing (for in-line controls)**
   - **Material**: **ABS** or **PC**.
 
### 9. **Buttons and Switches**
   - **Material**: **ABS** or **Silicone Rubber**.
  
### 10. **Ear Pad Cover**
   - **Material**: **PU (Polyurethane) Leather**, **Synthetic Fabric**, or **Real Leather** (in premium models).

### 12. **Microphone Housing (if applicable)**
   - **Material**: **ABS** or **PC**.
  
### 13. **Charging Port Housing (for wireless headphones)**
   - **Material**: **ABS** or **PC**.
   
### 14. **Detachable Cable Connectors (if applicable)**
   - **Material**: **ABS** or **PC**.
    

Injection Mould base: LKM Standard
Mould Steel: 1.2343/1.2344/1.2083 etc

Custom Plastic mould cavity: Single/Multi-cavity
Gate type: edge gate, J-gate, side gate, sub-gate(cashew gate, subsurface gate, submarine gate, subgate to pin) tunnel gate onto feeder post, pin gate, sprue gate, direct gate, tab gate
Cold Runner/Hot Runner: Synventive, Incoe, MoldMaster, Yudo, Husky,,
Mould for plastic:PI/PA/PEEK/PTFE/GFRP/PP/PC/ABS/PS/PA6/PA66
Plastic mold standard components: HASCO, DME etc
Tooling life: 1 million shots
In-house molding press sizes: 50-1000 tonnages
Design software: UG
File format: 2D(.dwg/.pdf) 3D(.stp)
Quality control: Implement the project engineer responsibility system/in the Design Stage/in material Procurement and Inspection/in the Manufacturing Process/in the Assembly and Fitting Stage/Inspection Before Delivery
Measure equipments: State-of-the-art Coordinate Measure Machine, 3D Scanner(GOM German)OMM projector longside hand-tool measure
Machining Equipments: 18 CNC(Mori Seiki, Fanuc, YCM) 9 EDM(AgieCharmilles MAKINO) 7 Wire-cut( AgieCharmilles)
Mold trial: in-house 10 injection molding machines, tonnage: 60-1000T, 4 2K and LSR injection machines
Mould manufacturing facility: 12 000 square meters
Professional team employee count: 70+ ( 15 project engineers, 35 design+CAM, 15 QC)
Certifications: ISO 9001, ISO 14001, ISO 13485, IATF 16949
Molding shop: 24 horizontal injection molding machines with robots, ISO 8 Clean room 5 molding machine(Toyo, FANUC) 
Our Capabilities:2K mold, LSR mold, Insert mold, over mold, stack & tendam mold, IML mold, complex structure mold, Gas-assisted Forming Mold
Workers: 240