High Quality Injection Tooling for Wireless Earbuds Components for Injection Manufacturer

Product Details
Customization: Available
Warranty: 2 Years
Shaping Mode: Injection Mould
Manufacturer/Factory, Trading Company

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  • High Quality Injection Tooling for Wireless Earbuds Components for Injection Manufacturer
  • High Quality Injection Tooling for Wireless Earbuds Components for Injection Manufacturer
  • High Quality Injection Tooling for Wireless Earbuds Components for Injection Manufacturer
  • High Quality Injection Tooling for Wireless Earbuds Components for Injection Manufacturer
  • High Quality Injection Tooling for Wireless Earbuds Components for Injection Manufacturer
  • High Quality Injection Tooling for Wireless Earbuds Components for Injection Manufacturer
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Basic Info.

Model NO.
02-Electronics-13
Mould Cavity
Multi Cavity
Plastic Material
PP ABS PC
Process Combination Type
Grinding Milling, Lathe CNC EDM Wire-Cut Polishing
Application
Electronic
Runner
Hot Runner
Design Software
UG
Installation
Fixed
Certification
TS16949, ISO
Standard
Meusburger
Customized
Customized
After-sales Service
Offer Spare Components for Wearable Parts
Professional Team
70
Injection Machine Size (Ton)
280
Tooling Lead Time(T1)
4 Weeks
Gate Type
Direct Feed on Part
Cavity
4+4
Transport Package
Plywood Box
Specification
mold size: 480mm *420mm *380mm
Trademark
Hightech
Origin
Shenzhen, China
HS Code
8480710090
Production Capacity
1 Million

Product Description

Plastic Moulds Apply to: Wireless earbuds Plastic parts


### 1. **Earbud Housing**
   - **Material:** Acrylonitrile Butadiene Styrene (ABS), Polycarbonate (PC), or a blend of both (PC/ABS)
   - **Purpose:** Provides the outer shell that houses the internal components, offering protection and structural integrity.

### 2. **Ear Tips**
   - **Material:** Silicone or Thermoplastic Elastomer (TPE)
   - **Purpose:** Soft, flexible material that fits into the ear canal, providing comfort and noise isolation.

### 3. **Charging Case Housing**
   - **Material:** ABS, PC, or Polypropylene (PP)
   - **Purpose:** Durable case that protects the earbuds and houses the charging mechanism.

### 4. **Buttons and Controls**
   - **Material:** ABS, PC, or TPE
   - **Purpose:** Small molded parts that form the physical buttons or touch-sensitive areas on the earbuds.

### 5. **Internal Structural Components**
   - **Material:** Nylon (Polyamide, PA) or Polyoxymethylene (POM)
   - **Purpose:** Provides internal support and structure, holding components like the battery, circuit board, and drivers in place.

### 6. **Charging Contacts**
   - **Material:** PBT (Polybutylene Terephthalate) with metal inserts (often gold-plated copper or brass)
   - **Purpose:** Molded plastic parts with embedded metal contacts that connect the earbuds to the charging case.

### 7. **Speaker Grille**
   - **Material:** Polypropylene (PP) or PC
   - **Purpose:** A fine mesh that protects the speaker driver while allowing sound to pass through.

### 8. **Battery Enclosure**
   - **Material:** ABS or PC
   - **Purpose:** Encases the battery within the earbud, providing protection and insulation.

### Raw Materials Summary:
- **ABS (Acrylonitrile Butadiene Styrene):** Used for durable, impact-resistant components.
- **PC (Polycarbonate):** Provides high strength and clarity, often used in transparent or semi-transparent parts.
- **Silicone/TPE (Thermoplastic Elastomer):** Used for flexible, soft components like ear tips.
- **PP (Polypropylene):** Lightweight and used in non-structural parts like speaker grilles.
- **Nylon (PA) or POM (Polyoxymethylene):** Used in internal components requiring higher strength and wear resistance.
- **PBT (Polybutylene Terephthalate):** A high-performance plastic used for precision parts like charging contacts.


Injection Mould base: LKM Standard
Mould Steel: 1.2343/1.2344/1.2083 etc

Custom Plastic mould cavity: Single/Multi-cavity
Gate type: edge gate, J-gate, side gate, sub-gate(cashew gate, subsurface gate, submarine gate, subgate to pin) tunnel gate onto feeder post, pin gate, sprue gate, direct gate, tab gate
Cold Runner/Hot Runner: Synventive, Incoe, MoldMaster, Yudo, Husky,,
Mould for plastic:PI/PA/PEEK/PTFE/GFRP/PP/PC/ABS/PS/PA6/PA66
Plastic mold standard components: HASCO, DME etc
Tooling life: 1 million shots
In-house molding press sizes: 50-1000 tonnages
Design software: UG
File format2D(.dwg/.pdf) 3D(.stp)
Quality controlImplement the project engineer responsibility system/in the Design Stage/in material Procurement and Inspection/in the Manufacturing Process/in the Assembly and Fitting Stage/Inspection Before Delivery
Measure equipments: State-of-the-art Coordinate Measure Machine, 3D Scanner(GOM German)OMM projector longside hand-tool measure
Machining Equipments: 18 CNC(Mori Seiki, Fanuc, YCM) 9 EDM(AgieCharmilles MAKINO) 7 Wire-cut( AgieCharmilles)
Mold trial: in-house 10 injection molding machines, tonnage: 60-1000T, 4 2K and LSR injection machines
Mould manufacturing facility: 12 000 square meters
Professional team employee count: 70+ ( 15 project engineers, 35 design+CAM, 15 QC)

Certifications: ISO 9001, ISO 14001, ISO 13485, IATF 16949
Molding shop: 24 horizontal injection molding machines with robots, ISO 8 Clean room 5 molding machine(Toyo, FANUC) 
Our Capabilities:2K mold, LSR mold, Insert mold, over mold, stack & tendam mold, IML mold, complex structure mold, Gas-assisted Forming Mold
Workers: 240

High Quality Injection Tooling for Wireless Earbuds Components for Injection Manufacturer

High Quality Injection Tooling for Wireless Earbuds Components for Injection ManufacturerHigh Quality Injection Tooling for Wireless Earbuds Components for Injection ManufacturerHigh Quality Injection Tooling for Wireless Earbuds Components for Injection ManufacturerHigh Quality Injection Tooling for Wireless Earbuds Components for Injection ManufacturerHigh Quality Injection Tooling for Wireless Earbuds Components for Injection ManufacturerHigh Quality Injection Tooling for Wireless Earbuds Components for Injection ManufacturerHigh Quality Injection Tooling for Wireless Earbuds Components for Injection ManufacturerHigh Quality Injection Tooling for Wireless Earbuds Components for Injection Manufacturer
High Quality Injection Tooling for Wireless Earbuds Components for Injection ManufacturerHigh Quality Injection Tooling for Wireless Earbuds Components for Injection Manufacturer





 

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