Custom-Made Injection Tooling for Digital Picture Frame Components

Product Details
Customization: Available
Warranty: 2 Years
Shaping Mode: Injection Mould
Manufacturer/Factory, Trading Company

360° Virtual Tour

Diamond Member Since 2016

Suppliers with verified business licenses

Audited Supplier

Audited by an independent third-party inspection agency

Importers and Exporters
The supplier has import and export rights
High Repeat Buyers Choice
More than 50% of buyers repeatedly choose the supplier
Years of Export Experience
The export experience of the supplier is more than 10 years
Patents Awarded
The supplier had awarded 1 patents, you can check the Audit Report for more information
to see all verified strength labels (28)
  • Custom-Made Injection Tooling for Digital Picture Frame Components
  • Custom-Made Injection Tooling for Digital Picture Frame Components
  • Custom-Made Injection Tooling for Digital Picture Frame Components
  • Custom-Made Injection Tooling for Digital Picture Frame Components
  • Custom-Made Injection Tooling for Digital Picture Frame Components
  • Custom-Made Injection Tooling for Digital Picture Frame Components
Find Similar Products

Basic Info.

Model NO.
02-Electronics-28
Mould Cavity
Multi Cavity
Plastic Material
PP ABS PC PA
Process Combination Type
Grinding Milling, Lathe CNC EDM Wire-Cut Polishing
Application
Electronic
Runner
Hot Runner
Design Software
UG
Installation
Fixed
Certification
TS16949, ISO
Standard
HASCO
Customized
Customized
After-sales Service
Offer Spare Components for Wearable Parts
Professional Team
70
Injection Machine Size (Ton)
280
Tooling Lead Time(T1)
5 Weeks
Gate Type
Sub Gate
Cavity
1+1
Transport Package
Plywood Box
Specification
mold size: 580mm *520mm *450mm
Trademark
Hightech
Origin
Shenzhen, China
HS Code
8480710090
Production Capacity
1 Million

Product Description

Plastic Moulds Apply to: Digital picture frames Plastic Components

### 1. **Outer Casing/Frame**
   - **Material:** Acrylonitrile Butadiene Styrene (ABS), Polycarbonate (PC), or Polystyrene (PS).
   - **Reason:** ABS and PC are strong, impact-resistant, and provide a smooth finish. Polystyrene is often used for more affordable frames due to its lower cost, though it's not as strong as ABS or PC.

### 2. **Display Housing (Bezel around the screen)**
   - **Material:** ABS or Polycarbonate (PC).
   - **Reason:** These materials are durable and heat-resistant, which is important as the frame houses electronic components that may generate heat.

### 3. **Back Cover**
   - **Material:** ABS or Polypropylene (PP).
   - **Reason:** ABS provides strength and impact resistance. PP can be used in more cost-effective models as it is a more affordable thermoplastic.

### 4. **Stand or Mounting Bracket**
   - **Material:** Polypropylene (PP), Polyethylene (PE), or Nylon.
   - **Reason:** These materials are lightweight, tough, and flexible enough to handle repeated bending and strain from supporting the frame's weight.

### 5. **Button Covers/Controls**
   - **Material:** Thermoplastic Elastomer (TPE), Polycarbonate (PC), or ABS.
   - **Reason:** TPE provides a soft-touch feel for buttons, while PC or ABS may be used for more rigid button designs for durability.

### 6. **Screen Protection Layer (if made of plastic)**
   - **Material:** Polycarbonate (PC) or Acrylic (PMMA).
   - **Reason:** PC is shatter-resistant and transparent, making it ideal for protecting the screen without distorting the image. Acrylic is another clear, durable material used in cost-effective frames.

### Summary of Raw Materials:
- **ABS (Acrylonitrile Butadiene Styrene):** Strong, durable, and impact-resistant.
- **PC (Polycarbonate):** Transparent, shatter-resistant, and heat-resistant.
- **PP (Polypropylene):** Affordable, flexible, and lightweight.
- **PS (Polystyrene):** Cost-effective, used for low-cost frames.
- **TPE (Thermoplastic Elastomer):** Soft and flexible, used for buttons.
- **PMMA (Acrylic):** Clear and rigid, used for screen covers.

These materials are typically injection molded into the required shapes for the digital picture frame.


  
Injection Mould base: LKM Standard
Mould Steel: 1.2343/1.2344/1.2083 etc

Custom Plastic mould cavity: Single/Multi-cavity
Gate type: edge gate, J-gate, side gate, sub-gate(cashew gate, subsurface gate, submarine gate, subgate to pin) tunnel gate onto feeder post, pin gate, sprue gate, direct gate, tab gate
Cold Runner/Hot Runner: Synventive, Incoe, MoldMaster, Yudo, Husky,,
Mould for plastic:PI/PA/PEEK/PTFE/GFRP/PP/PC/ABS/PS/PA6/PA66
Plastic mold standard components: HASCO, DME etc
Tooling life: 1 million shots
In-house molding press sizes: 50-1000 tonnages
Design software: UG
File format2D(.dwg/.pdf) 3D(.stp)
Quality controlImplement the project engineer responsibility system/in the Design Stage/in material Procurement and Inspection/in the Manufacturing Process/in the Assembly and Fitting Stage/Inspection Before Delivery
Measure equipments: State-of-the-art Coordinate Measure Machine, 3D Scanner(GOM German)OMM projector longside hand-tool measure
Machining Equipments: 18 CNC(Mori Seiki, Fanuc, YCM) 9 EDM(AgieCharmilles MAKINO) 7 Wire-cut( AgieCharmilles)
Mold trial: in-house 10 injection molding machines, tonnage: 60-1000T, 4 2K and LSR injection machines
Mould manufacturing facility: 12 000 square meters
Professional team employee count: 70+ ( 15 project engineers, 35 design+CAM, 15 QC)

Certifications: ISO 9001, ISO 14001, ISO 13485, IATF 16949
Molding shop: 24 horizontal injection molding machines with robots, ISO 8 Clean room 5 molding machine(Toyo, FANUC) 
Our Capabilities:2K mold, LSR mold, Insert mold, over mold, stack & tendam mold, IML mold, complex structure mold, Gas-assisted Forming Mold
Workers: 240

Custom-Made Injection Tooling for Digital Picture Frame Components

Custom-Made Injection Tooling for Digital Picture Frame ComponentsCustom-Made Injection Tooling for Digital Picture Frame ComponentsCustom-Made Injection Tooling for Digital Picture Frame ComponentsCustom-Made Injection Tooling for Digital Picture Frame ComponentsCustom-Made Injection Tooling for Digital Picture Frame ComponentsCustom-Made Injection Tooling for Digital Picture Frame ComponentsCustom-Made Injection Tooling for Digital Picture Frame ComponentsCustom-Made Injection Tooling for Digital Picture Frame Components
Custom-Made Injection Tooling for Digital Picture Frame ComponentsCustom-Made Injection Tooling for Digital Picture Frame Components





 

Send your message to this supplier

*From:
*To:
*Message:

Enter between 20 to 4,000 characters.

This is not what you are looking for? Post a Sourcing Request Now
Contact Supplier