Plastic Moulds Apply to: breathe exerciser trainer Plastic Components
A breathe exerciser trainer typically consists of several molded plastic parts, including:
1. **Body/Case**: Often made from **polypropylene (PP)** or **polycarbonate (PC)** for durability and lightweight properties.
2. **Mouthpiece**: Usually made from **medical-grade silicone** or **thermoplastic elastomer (TPE)** for comfort and flexibility.
3. **Flow Meter**: This component can be made from **acrylic (PMMA)** or **polycarbonate (PC)** for clarity and impact resistance.
4. **Valves**: Commonly made from **rubber or silicone**, these materials provide good sealing and flexibility.
5. **Adjustable Resistance Mechanism**: This part may use **polypropylene (PP)** or **nylon (PA)** for strength and wear resistance.
These materials are chosen for their properties to ensure safety, durability, and functionality.
Injection Mould base: LKM Standard
Mould Steel: 1.2343/1.2344/1.2083 etc
Custom Plastic mould cavity: Single/Multi-cavity
Gate type: edge gate, J-gate, side gate, sub-gate(cashew gate, subsurface gate, submarine gate, subgate to pin) tunnel gate onto feeder post, pin gate, sprue gate, direct gate, tab gate
Cold Runner/Hot Runner: Synventive, Incoe, MoldMaster, Yudo, Husky,,
Mould for plastic:PI/PA/PEEK/PTFE/GFRP/PP/PC/ABS/PS/PA6/PA66
Plastic mold standard components: HASCO, DME etc
Tooling life: 1 million shots
In-house molding press sizes: 50-1000 tonnages
Design software: UG
File format: 2D(.dwg/.pdf) 3D(.stp)
Quality control: Implement the project engineer responsibility system/in the Design Stage/in material Procurement and Inspection/in the Manufacturing Process/in the Assembly and Fitting Stage/Inspection Before Delivery
Measure equipments: State-of-the-art Coordinate Measure Machine, 3D Scanner(GOM German)OMM projector longside hand-tool measure
Machining Equipments: 18 CNC(Mori Seiki, Fanuc, YCM) 9 EDM(AgieCharmilles MAKINO) 7 Wire-cut( AgieCharmilles)
Mold trial: in-house 10 injection molding machines, tonnage: 60-1000T, 4 2K and LSR injection machines
Mould manufacturing facility: 12 000 square meters
Professional team employee count: 70+ ( 15 project engineers, 35 design+CAM, 15 QC)
Certifications: ISO 9001, ISO 14001, ISO 13485, IATF 16949
Molding shop: 24 horizontal injection molding machines with robots, ISO 8 Clean room 5 molding machine(Toyo, FANUC)
Our Capabilities:2K mold, LSR mold, Insert mold, over mold, stack & tendam mold, IML mold, complex structure mold, Gas-assisted Forming Mold
Workers: 240
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