Plastic Moulds Apply to: Musical Instruments/ Keyboard Amplifier Plastic parts
### 1. **Amplifier Enclosure (Cabinet)**
- **Material**: Acrylonitrile Butadiene Styrene (ABS), Polycarbonate (PC), or a blend of both (PC/ABS).
### 2. **Control Panel**
- **Material**: ABS, Polycarbonate (PC), or Polystyrene (PS).
### 3. **Knobs and Buttons**
- **Material**: ABS, Polypropylene (PP), or Nylon.
### 4. **Speaker Grille**
- **Material**: ABS, Polypropylene (PP), or sometimes Polyethylene (PE) for more flexibility.
### 5. **Handle and Feet**
- **Material**: Nylon, ABS, or Thermoplastic Elastomers (TPE).
### 6. **Mounting Brackets and Internal Supports**
- **Material**: Polyamide (Nylon) or Polypropylene (PP).
### 7. **Front Panel Inserts**
- **Material**: ABS or Polystyrene (PS).
### 8. **Cable Management Clips and Channels**
- **Material**: Nylon or Polypropylene (PP).
Injection Mould base: LKM Standard
Mould Steel: 1.2343/1.2344/1.2083 etc
Custom Plastic mould cavity: Single/Multi-cavity
Gate type: edge gate, J-gate, side gate, sub-gate(cashew gate, subsurface gate, submarine gate, subgate to pin) tunnel gate onto feeder post, pin gate, sprue gate, direct gate, tab gate
Cold Runner/Hot Runner: Synventive, Incoe, MoldMaster, Yudo, Husky,,
Mould for plastic:PI/PA/PEEK/PTFE/GFRP/PP/PC/ABS/PS/PA6/PA66
Plastic mold standard components: HASCO, DME etc
Tooling life: 1 million shots
In-house molding press sizes: 50-1000 tonnages
Design software: UG
File format: 2D(.dwg/.pdf) 3D(.stp)
Quality control: Implement the project engineer responsibility system/in the Design Stage/in material Procurement and Inspection/in the Manufacturing Process/in the Assembly and Fitting Stage/Inspection Before Delivery
Measure equipments: State-of-the-art Coordinate Measure Machine, 3D Scanner(GOM German)OMM projector longside hand-tool measure
Machining Equipments: 18 CNC(Mori Seiki, Fanuc, YCM) 9 EDM(AgieCharmilles MAKINO) 7 Wire-cut( AgieCharmilles)
Mold trial: in-house 10 injection molding machines, tonnage: 60-1000T, 4 2K and LSR injection machines
Mould manufacturing facility: 12 000 square meters
Professional team employee count: 70+ ( 15 project engineers, 35 design+CAM, 15 QC)
Certifications: ISO 9001, ISO 14001, ISO 13485, IATF 16949
Molding shop: 24 horizontal injection molding machines with robots, ISO 8 Clean room 5 molding machine(Toyo, FANUC)
Our Capabilities:2K mold, LSR mold, Insert mold, over mold, stack & tendam mold, IML mold, complex structure mold, Gas-assisted Forming Mold
Workers: 240
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