Custom Injection Tooling for MIDI Keyboard Controller Components

Product Details
Customization: Available
Warranty: 2 Years
Shaping Mode: Injection Mould
Manufacturer/Factory, Trading Company

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  • Custom Injection Tooling for MIDI Keyboard Controller Components
  • Custom Injection Tooling for MIDI Keyboard Controller Components
  • Custom Injection Tooling for MIDI Keyboard Controller Components
  • Custom Injection Tooling for MIDI Keyboard Controller Components
  • Custom Injection Tooling for MIDI Keyboard Controller Components
  • Custom Injection Tooling for MIDI Keyboard Controller Components
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Basic Info.

Model NO.
01-MI-009
Mould Cavity
Multi Cavity
Plastic Material
PP ABS POM PC
Process Combination Type
Grinding Milling, Lathe CNC EDM Wire-Cut Polishing
Application
Musical Instrument
Runner
Hot Runner
Design Software
UG
Installation
Fixed
Certification
TS16949, ISO
Standard
DME
Customized
Customized
After-sales Service
Offer Spare Components for Wearable Parts
Engineering Team
70
Injection Machine Size (Ton)
280
Tooling Lead Time(T1)
4 Weeks
Gate Type
Sub Gate
Cavity
2
Transport Package
Plywood Box
Specification
mold size: 600mm *820mm *750mm
Trademark
Hightech
Origin
Shenzhen, China
HS Code
8480710090
Production Capacity
1 Million

Product Description

Plastic Moulds Apply to: Musical Instruments/ MIDI Keyboard Controller Plastic parts

MIDI keyboard controllers typically have several molded plastic parts, each made from specific raw materials. Here's a breakdown of common components and their materials:

1. **Enclosure/Casing**: The outer shell of the MIDI controller is usually made from high-impact plastic such as ABS (Acrylonitrile Butadiene Styrene) or polycarbonate. ABS is known for its strength and impact resistance, while polycarbonate offers durability and resistance to deformation.

2. **Keys**: The keys of the MIDI keyboard are often made from a combination of ABS plastic and sometimes polypropylene. ABS is used for its rigidity and resistance to wear, while polypropylene might be used for certain key surfaces due to its flexibility and light weight.

3. **Buttons and Knobs**: These are often made from various plastics including ABS, polycarbonate, or sometimes even softer materials like silicone rubber for tactile feedback. ABS and polycarbonate provide durability, while silicone can offer a softer, more comfortable touch.

4. **Faders and Sliders**: These components are generally made from ABS or polycarbonate, similar to other buttons and knobs. The material choice is influenced by the need for durability and a smooth sliding action.

5. **Pots (Potentiometers)**: The housing for potentiometers is usually made from ABS or polycarbonate, while the internal components can include various metals and plastic parts.

6. **Connectors and Mounting Brackets**: These parts are often made from ABS or other engineering plastics that offer strength and stability.

Each material is chosen based on the required properties like strength, durability, weight, and tactile feel.
  
Injection Mould base: LKM Standard
Mould Steel: 1.2343/1.2344/1.2083 etc

Custom Plastic mould cavity: Single/Multi-cavity
Gate type: edge gate, J-gate, side gate, sub-gate(cashew gate, subsurface gate, submarine gate, subgate to pin) tunnel gate onto feeder post, pin gate, sprue gate, direct gate, tab gate
Cold Runner/Hot Runner: Synventive, Incoe, MoldMaster, Yudo, Husky,,
Mould for plastic:PI/PA/PEEK/PTFE/GFRP/PP/PC/ABS/PS/PA6/PA66
Plastic mold standard components: HASCO, DME etc
Tooling life: 1 million shots
In-house molding press sizes: 50-1000 tonnages
Design software: UG
File format2D(.dwg/.pdf) 3D(.stp)
Quality controlImplement the project engineer responsibility system/in the Design Stage/in material Procurement and Inspection/in the Manufacturing Process/in the Assembly and Fitting Stage/Inspection Before Delivery
Measure equipments: State-of-the-art Coordinate Measure Machine, 3D Scanner(GOM German)OMM projector longside hand-tool measure
Machining Equipments: 18 CNC(Mori Seiki, Fanuc, YCM) 9 EDM(AgieCharmilles MAKINO) 7 Wire-cut( AgieCharmilles)
Mold trial: in-house 10 injection molding machines, tonnage: 60-1000T, 4 2K and LSR injection machines
Mould manufacturing facility: 12 000 square meters
Professional team employee count: 70+ ( 15 project engineers, 35 design+CAM, 15 QC)

Certifications: ISO 9001, ISO 14001, ISO 13485, IATF 16949
Molding shop: 24 horizontal injection molding machines with robots, ISO 8 Clean room 5 molding machine(Toyo, FANUC) 
Our Capabilities:2K mold, LSR mold, Insert mold, over mold, stack & tendam mold, IML mold, complex structure mold, Gas-assisted Forming Mold
Workers: 240

Custom Injection Tooling for MIDI Keyboard Controller Components

Custom Injection Tooling for MIDI Keyboard Controller ComponentsCustom Injection Tooling for MIDI Keyboard Controller ComponentsCustom Injection Tooling for MIDI Keyboard Controller ComponentsCustom Injection Tooling for MIDI Keyboard Controller ComponentsCustom Injection Tooling for MIDI Keyboard Controller ComponentsCustom Injection Tooling for MIDI Keyboard Controller ComponentsCustom Injection Tooling for MIDI Keyboard Controller ComponentsCustom Injection Tooling for MIDI Keyboard Controller Components
Custom Injection Tooling for MIDI Keyboard Controller ComponentsCustom Injection Tooling for MIDI Keyboard Controller Components





 

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