Customization: | Available |
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Warranty: | 2 Years |
Shaping Mode: | Injection Mould |
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Wireless Bluetooth On-Ear Headphones typically have several molded plastic parts, each made from specific raw materials. Here's an overview:
### 1. **Headband**
- **Material:** Acrylonitrile Butadiene Styrene (ABS) or Polycarbonate (PC)
- **Purpose:** Provides strength and flexibility; often reinforced for durability.
### 2. **Ear Cups**
- **Material:** ABS or Polycarbonate (PC)
- **Purpose:** Houses the drivers, electronics, and cushioning; needs to be durable yet lightweight.
### 3. **Cushioning Housing**
- **Material:** ABS, PC, or sometimes a softer plastic like Thermoplastic Elastomer (TPE)
- **Purpose:** Holds the ear cushions in place and provides a soft surface for comfort.
### 4. **Button Covers/Controls**
- **Material:** Polycarbonate (PC) or Polypropylene (PP)
- **Purpose:** Durable and responsive material for the buttons.
### 5. **Internal Housing for Electronics**
- **Material:** ABS or Polycarbonate (PC)
- **Purpose:** Protects the internal electronics and battery, providing a stable structure.
### 6. **Hinges and Adjustable Parts**
- **Material:** Nylon (sometimes glass-filled for added strength) or ABS
- **Purpose:** Requires a balance of strength and flexibility for adjustments without breaking.
### 7. **Type-C/Charging Port Housing**
- **Material:** Polycarbonate (PC) or ABS
- **Purpose:** Needs precision molding for secure connections and durability.
### 8. **Decorative/Branding Elements**
- **Material:** ABS, PC, or sometimes a rubberized plastic coating
- **Purpose:** Aesthetics and branding, often requiring a smooth or glossy finish.
### **Raw Materials Summary:**
- **Acrylonitrile Butadiene Styrene (ABS):** Known for its strength, rigidity, and good impact resistance. Used in many structural parts.
- **Polycarbonate (PC):** High impact resistance and transparency, making it ideal for durable, high-performance parts.
- **Polypropylene (PP):** Offers flexibility and chemical resistance, often used for button covers.
- **Nylon:** Known for its strength and flexibility, often used in hinges and parts that require movement.
- **Thermoplastic Elastomer (TPE):** Offers a rubber-like feel and is often used where softness and flexibility are needed.
Injection Mould base: LKM Standard
Mould Steel: 1.2343/1.2344/1.2083 etc